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Specialized In Providing Custom Metal Fabrication And Sheet Metal Manufacturing, Quality Metal Machining Services Since 2007

The purpose of sensitivity detection in the machining process of mechanical parts

by:Yifeng Metal     2022-03-21

With the passage of time, the processing of mechanical parts is getting smarter and smarter, and modern high technology has a wide range of applications in traditional processing industries such as precision machinery. The goal of sensor detection in machining machining of mechanical parts is to optimize the productivity, manufacturing cost or cutting speed of (metal) materials.


The detection targets include cutting force and its variation, cutting vibration, contact between tool and workpiece, chip state during cutting, and identification of cutting process. Cutting force, vibration during cutting, acoustic emission during cutting, and motor power during cutting are important sensitive parameters.

During the operation of the machine tool, the main detection objects of the sensor include transmission system, bearing and rotating system, temperature monitoring and safety protection. The parameters of the workpiece processing sensor include machine downtime, workpiece surface roughness and machining accuracy, power, workpiece status, cooling oil flow, etc.


When machining workpieces with precision mechanical parts, sensor technology is used for process identification, that is, to determine whether the executed process is required for machining the workpiece (workpiece). Process; determine whether the workpiece or blank input to the machine tool to be processed is the workpiece or blank that needs to be processed; and determine whether the installation posture of the workpiece meets the requirements of the process specification.


In addition, through workpiece identification and workpiece installation monitoring, machining allowances and surface defects of machined blanks or workpieces can be detected. In the processing of precision mechanical parts, reducing the accident rate is an important aspect of the application of sensor technology. The tool detection sensor is now equipped, which can effectively prevent the occurrence of such accidents.


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