How to improve the efficiency of machining?

Since this is an important issue, how to improve the efficiency of industrial machinery, neither production managers nor those in these industries can ignore it. This means a very important point on which constant production flow and control costs depend. We will see the main variables that must be considered so that our industrial machinery does not lose its meaning and is as optimized as possible.

We will be based on improving the efficiency of industrial machinery by:

. The function of the machine

. Mechanical speed

. Mechanical maintenance

. Industrial machinery operator training

Improving the efficiency of industrial machinery refers to the ratio of the work done by said machinery to the energy consumed to run it.

Increase the production that takes place in a given period of time and maintain consumption and production expenditure while the machines are working at maximum performance during the same period of time.

The increase in the consumption of industrial machines is mainly due to poor maintenance and maintenance of the machines and failure to replace worn parts and forcing the machinery to not produce properly and at the rate it should.

Improve machine function

This point is key to ensuring the efficiency of industrial machinery as it increases the functionality of the machine.

Good cooperation between humans and machines is necessary for them to work more efficiently.

It will give the operator a better understanding of the condition of the machine and be better equipped for tasks like installation, monitoring, diagnostics and maintenance of the machine you are using.

Industrial machinery speed

Detecting slowdowns and taking necessary corrective actions in a timely manner can prevent major problems.

For this reason, regular inspections are required to keep the equipment functioning properly at maximum capacity for as long as possible, although this is only possible when measured automatically by automated procedures.

Industrial Machinery Maintenance

In order to keep the equipment in good working condition and have the correct function of the equipment and machines of the production organization, it is necessary to guarantee their good condition.

Currently, the development of new technologies makes industrial maintenance of equipment and machines easier, although every supplement or suggestion of the equipment manufacturer that is a part of the machine is not ignored.

It must be taken into account that in order to increase the efficiency of industrial machinery, activities involving 4 main types of industrial maintenance should be considered:

· Corrective Maintenance: Simple adjustments can be made to components assessed as faulty, worn, defective or improperly installed until more critical moving parts are replaced.

· Preventive maintenance: includes planned activities such as regular inspections, changing and replacing fluids, repairs and testing, to reduce the frequency of breakdowns and produce without degrading its performance.

· Predictive Maintenance: This category includes the activities of monitoring and diagnosing industrial equipment and machinery. A person who specializes in research to diagnose any anomalies and take necessary actions to resolve the failure. 

Some of these techniques are:

· Vibration analysis.

. Thermal imaging.

· Oil analysis.

. Comprehensive Productive Maintenance: It consists of a series of small and very simple tasks performed by any operator, including:

· Cleaning

· Fluid verification

. Small parts replacement

Industrial Machinery Operator Training

In order for everything to function properly, users of equipment and machines must be knowledgeable enough to handle them safely.

The people who operate the production machines are primarily responsible for their production, and it is not productive to burden them with unrelated work while they perform their duties.

The man who operates the machine may know its productivity, performance and waste, thus enabling him to improve them.

For this, it is necessary to train industrial machinery operators to have specific knowledge of each machine and the surrounding conditions.”

"Once the worker obtains a positive evaluation of the acquired knowledge, he can be authorized to operate the machine."

Communication and collaboration between manufacturers and users is also very important to improve the design and use of industrial machinery.

"Manufacturers can leverage the knowledge and experience of employers and workers who use industrial machinery."